A perfectly cut tube with a nice flat bottom. The Best Way to Cut 3/16 Lexan. If you’re using a jigsaw, use a saw blade with a fine tooth, for example, a saw blade for non-ferrous metals. Lexan - plastic so easy to work with. But to get the best cut, it’s important to select the right circular saw and to pay close attention to the throughput and speed. d. Peel off protective backing on tape. For your real cut, measure it out and the clamp the guide in the correct place. With a steady hand and a utility knife, you can cut right through it. 2 small cut-to-size sheets of clear polycarbonate ordered to 'glaze' the front wire mesh of a rabbit hutch to prevent rain blowing in to the hutch. Fast Shipping. Of course, you can also saw them yourself. It also can crack the acrylic. I couldn’t find anything online about how to do this… Fortunately, Josh Myers of the Pier 9 shop staff showed me this nifty method using a table saw, which can be used for nearly any diameter plastic tubing of nearly any thickness. Not a true 90 degree cut. We keep vast stocks of standard clear and decorative tube colours, however almost any colour and finish you can imagine is possible. Thanks to the properties of this material, polycarbonate won’t crack or splinter around the cut. The saw determines the cutting speed and therefore the throughput speed – this is around 8 m per minute or 10 to 15 cms per second. You can then use a Dremel to cut the tube...using the edge of the tape as a guide. 1 year ago, Reply 2. On this page you can buy clear polycarbonate tube in full lengths with a range of wall thicknesses. PC tube gives extraordinary design and fabrication opportunities. Our organization is an acclaimed provider of Polycarbonate Tube to our clients. How to Make Charcuterie Boards Using Clear Acrylic Templates. Yay! It is clear and strong like acrylic, but can withstand a wider temperature tolerance. You can clean up the edges with a little sandpaper. Did you make this project? Working with polycarbonate: Cutting. A. The hard wearing nature of the tube make it a popular choice for many applications. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). Tubing is clear, so you can easily monitor flow. Use a co… These tips will help to avoid any scratches. For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. We cut polycarbonate sheet to size using a circular saw and a CNC router. It can be easily thermoformed and molded. We can’t recommend it too strongly: when cutting polycarbonate, leave the protective film in place and stick some masking tape where the cutting line will be. Moving the saw too fast can heat up the blade too much, making a messy cut. How to Cut Polycarbonate. It can be machined, drilled, cut and sawed, and is easily joined with solvents and adhesives. Stab the point of the utility knife (carefully) in to start the cut and slowly work your way around. So to cut polycarbonate using a table saw, begin by measuring and marking your cut. When the cut is almost complete, you can flex and snap the pieces to finish the separation. Polycarbonate Tube. If all else fails, you can wrap a piece of painter's tape around the tube, with the edge of the tape directly where you want to cut. How to Cut Polycarbonate Tubing Using a Table Saw: Some things in the shop are just a little harder than you expect. If you’re using a jigsaw to cut polycarbonate sheets, it’s crucial to hold the sheets firmly in position while sawing to achieve a good cut. 2. Polycarbonate can be cut with a variety of common hand held and table mounted sawing equipment. You can cut with tin snips , smooth with a plane and sand round corners. For me, cutting thin walled (1/16”) plastic tubing was one such thing. Use a circular saw or a jigsaw for the best cut. Lexan is a tough, clear plastic-like material that can be used for windows, shields or anywhere a clear, durable product is needed. Step 3: Sawing polycarbonate sheet with a circular saw. Excellent strength and durability allow this tubing to handle high-pressure air and water applications.. Polycarbonate tubing won’t degrade when exposed to the damaging effects of ultraviolet light. Like circular saws, … In fact, once you have the right tools (all which you will learn here), you can do-it-yourself. This tube is renowned for its best performance and robust construction. On this page you can buy clear polycarbonate tube in full lengths with a range of wall thicknesses. "rotate the tube" - towards you, or away? Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. When everything’s prepared, set up the saw. 1 year ago. The sheet must not move up and down as you saw so place glue clamps along the cutting line. Weather resistant. Tolerances: Thickness +/- 10%. Choose our clear polycarbonate tube for applications where it requires heavy fabrication and a tight tolerance. Circular saw or table saw with adjustable speed. Most hand tools designed for use for wood or soft metal can be used on acrylic. Question e. Are you planning operations other than sawing? Allplastics stock and cut a wide selection of clear Polycarbonate tubes from 6.3mm OD to 127mm OD. Did you know? Dibond® vs Alupanel: is there any difference? It’s also important to have a board that can support the polycarbonate sheet during sawing. So, in this […] Polycarbonate Bending: The Complete Guide Today, I want to show you how to bend polycarbonate sheet. For example, to shorten a length or when you want to cut your polycarbonate at an angle for a patio roof or greenhouse. Therefore, the delivery time is longer than usual. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the … If you’re going to cut polycarbonate with a circular saw, go on to step 3. The higher the quality of the panels, the easier the cutting will be. If you’re at Pier 9 (like I was), you’ll need to find a lovely Shop Staff member to do this for you. Easy machining. When you need to cut Lexan, you can essentially treat it as a sheet of plywood and cut it with any power saw you would use for that material. I've done it a couple ways. Yup, you’ll need to use a plastic blade. Although we’ll saw your polycarbonate sheets for free, you might sometimes want to cut polycarbonate sheets yourself. Large Selection of Clear Extruded Polycarbonate Tube Cut-to-Size at ePlastics.com. Raise the blade so it’s just high enough to cut through the thickness of the tubing. Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Polycarbonate sheets are easily cut to the correct size for your greenhouse project. Offering 30x more impact resistance than acrylic and 200x the strength of glass, polycarbonate is ideal … Polycarbonate is a clear plastic with exceptionally high impact strength, making it the preferred material of choice for virtually unbreakable glazing material. To get that nice 90 degree angle, you’ll need a true surface to press the the tube against. Cutting tools for home use depends on its thickness, hardness and purpose. It … Tubes from drinking straw size, to plastic tubes you can stand in & bigger! This provides a comprehensive range of OD x ID combinations. I have done this a few times, and it works well. For a circular saw, take a fine tooth saw blade. Ensure that the sole of the jigsaw remains flat on the polycarbonate sheet. For best results, use another tool (like the earlier mentioned table saw) to cut your acrylic roughly before getting a more exact finish with the router. If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. For me, cutting thin walled (1/16”) plastic tubing was one such thing. Straight cuts can be performed by using a circular saw. Then just repeat the same method used for the test cut! Cut-to-Size Polycarbonate, Machining & Fabrication Polycarbonate can be cut, drilled, machined, cold bent and vacuum formed – making for an extremely versatile product. Fast Shipping. It is rigid and does not bend.. For technical drawings and 3-D models, click on a part number. Mark the cutting line on this. There are a number of ways to manually cut clear plastic tubing, and often a simple pair of … For production of this tube, the experts have made use of polycarbonate. Check out our blogs about drilling polycarbonate, milling polycarbonate and glueing polycarbonate. Used a hand drill to drill holes in the polycarbonate so that I could suspend the sheets from two screw-in eyes set in the base of the top of the door. Polycarbonate tubing is perfect for applications, including sight glasses, medical devices, electronics packaging, LED tubing, flow lines, and more. Stab the point of the utility knife (carefully) in to start the cut and slowly work your way around. This is widely used in different industrial applications. The best way to cut polycarbonate tubes is using a table saw that's outfitted with a special blade that's designed specifically for cutting polycarbonate. Cutting polycarbonate is easy compared to cutting acrylic sheet and is a task that can be tackled even by a newbie DIYer. I added a little chamfer to the inner edge of each end using a circular deburring tool and then hand sanded the ends to get a smooth finish. Although we’ll saw your polycarbonate sheets for free, you might sometimes want to cut polycarbonate sheets yourself. Straight cuts can be performed by using a circular saw. Weather Resistant, Underwriters Laboratories (UL) 94 HB Ratings. Answer Polycarbonate Tubes. To make straight cuts on thicker sheets of acrylic and polycarbonate plastic (greater than ⅛ inch thick), you’ll need to use a table saw or circular saw. Stop rotating when there’s about 1 cm left to cut. Follow the tips in this blog to be sure of getting the best cut. For theimpact strength of metal, specify Polycarbonate Tube. Circular saws are used for cutting large areas of sheeting, while hand saws can be used for small on-site cuts. After marking, proceed to frame the mark using masking tape. Like other forms of polycarbonate the tube is flame resistance, high clarity, lightweight and has good temperature resistance. The sizes listed show an OD and ID. If you finish the cut by rotating it, there’s a tendency for the very last part of the cut to snap off rather than cleanly cutting. In addition we can supply custom made sizes for many types of projects. Polycarbonate is also relatively insensitive to heat developed during the cutting process, whatever the cutting speed or the speed the saw is set at. Step 7 Use a medium flat file or fine-grit sandpaper to smooth the cut edges of the tube. Although it has high impact-resistance, it has low scratch-resistance and so a hard coating can be applied for added protection. Although it has high impact-resistance, it has low scratch-resistance and so a hard coating can be applied for added protection. Polycarbonate characteristics are quite like those of polymethyl methacrylate (PMMA, ACRYLIC), but polycarbonate is stronger, usable in a wider temperature range. We’ll cut to size any of the plastic sheets available in our webshop free of charge. Making a DIY laptop stand with acrylic sheet, All you need to know about glueing polycarbonate, How to paint polycarbonate: 7 expert tips, Bending polycarbonate: everything you need to know, Five unusual shaped mirrors to brighten your home, Milling PVC: top tips for a successful result. This provides a comprehensive range of OD x ID combinations. Shop for cut to size plastic tube cut to order. Polycarbonate sheets are easily cut to the correct size for your greenhouse project. Cutting 16 mm polycarbonate: A table saw and circular saw are the best cutting tools. High tensile strength. Continue to push the plastic forward in a slow, steady motion, until the blade has cut through the entire plastic … If you use hacksaw, make sure you flip it over half way through and start from the other side to finished the cut. The size required should be marked on the cover film using a clearly visible marker, it is important that you measure accurately because once the material has been cut … This material is 200-250 times stronger than glass! We also recommend that you wear safety goggles when cutting to prevent any small chips of polycarbonate from getting into your eyes. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. best way to cut 6mm polycarbonate sheet is That’s another aspect of the same project. Hold the plastic by its sides, and slowly push it forward until it engages the blade. Acrylic tubing is inexpensive, yet is over ten times stronger than the glass equivalent. This combination will give you a nice, smooth cut. Due to the coronavirus, we are experiencing some delivery issues. Polycarbonate SQUARE Tubes It can be machined, drilled, cut, and sawed, and is quickly joined with solvents or adhesives. An easy way to do this is to grab a scrap piece of wood with a 90 degree angle and clamp it onto the push table. Polycarbonate Sheet, 1/2" Thick Need something clear, strong, and almost unbreakable? The finished edge requires very little polishing to bring up the transparency of the Perspex, and many commonly found acrylic objects are cut using this method - including key rings and other promotional materials. Moving the saw too fast can heat up the blade too much, making a messy cut. With a steady hand and a utility knife, you can cut right through it. Wear safety glasses for eye protection and ear protection for noisy power tools. Safety is the primary concern when using cutting tools. To start the cut, push the tube onto the blade using the push table. Lightweight. the polycarbonate. Router: Routers can be used to cut acrylic for both curved and straight cuts. Use a cold saw? Learn more at A&C Plastics. Lay out the Multi-Wall panel on a flat surface. 1. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). According to the Food Standard Australia New Zealand (FSANZ) your lighting must be designed so that there is no likelihood of foreign objects (especially glass) getting into the food. Clear polycarbonate sheet 4 mm If required, Aquarius can provide these plastic machining and fabrication services for you, delivering a … When everything’s prepared, set up the saw. This cutting equipment helps to make very clean cuts for the ends of each clear plastic tube. Polycarbonate tube is an ideal choice when clarity and impact resistance is important. You’re done. Polycarbonate characteristics are quite like those of polymethyl methacrylate (PMMA, ACRYLIC), but polycarbonate is stronger, usable in a wider temperature range. Railroad Rail Lantern / Sign Stand Split With Axe. But acrylic sheet can also be cut with hand tools. Some things in the shop are just a little harder than you expect. Clear, strong, and tough. The PC tubes have an excellent impact strength, higher service temperatures then PMMA (Acrylic), good UV protection and very good light transmission. Clarity and impact resistance make it ideal for protection from intruders and vandals, allowing you to avoid costly repairs to glass and more brittle materials. Make straight cuts with a circular saw or table saw, and curved ones with a band saw or jigsaw. Clear Polycarbonate tube is a very durable material. Trusted for Over 100 Years. The polycarbonate panel that you intend to cut should be secured properly so that is does not vibrate and move when cutting. Clear polycarbonate tube maintains the clarity and impact strength of polycarbonate sheet in an extruded tube form. Polycarbonate Sheet – Buy now; Polycarbonate Tube – Buy now; FREIGHT PLEASE NOTE: Full Sheets and Cut-to-size sheets 2440mm in length or larger, rods and tubes 2000mm are not available to be shipped on the quoted prices of $99.50 and $89.50. Jigsaw, with a fine blade, fairly fast with pendulumn set to “1”, whatever that means. Learn how to cut plexiglass by hand at A&C Plastics. Inexpensive polycarbonate sheets are cut to size by Allplastics Polycarbonate tubes are utilsed to protect the food from contamination by bursting glass illuminants. When using a standard-sized saw blade (250 – 300 millimetres) we recommend a speed of 4,000 revolutions per minute. Make sure you’re using a saw with a variable speed. To seal the top ends with the polycarbonate tape: a. For tips and advice, check out our blogs about Sawing acrylic, Sawing Trespa®, Sawing Dibond® and Cutting and Sawing PVC. Step 7 Excellent for windows in high-crime areas. Extruded acrylic tube achieves high resistance to the elements making it suitable for both indoor and outdoor applications. Acme Plastics has polycarbonate tubes in stock and ready ship. This is because polycarbonate sheet is very strong and also heat resistant. When there’s 1 cm left to cut, back the tube off the blade, rotate the tube such that the last section to cut is at the bottom, and then cut the remaining material by pushing it through the blade. A circular saw is the best tool for cutting larger polycarbonate lengths. Polycarbonate Tube. For newbies, it can be a difficult process – but trust me, I will make it easier for you. Polycarbonate UV2 is virtually unbreakable and is a product with characteristics including weather and UV resistance, wide service temperature range and lightweight (less than half the weight of glass). It should be used at temperatures above freezing. Polycarbonate vs glass: what’s the best choice? If you’re going to cut polycarbonate with a circular saw, go on to step 3. Next, you will get your table saw and mount on it a fine-toothed saw blade. Cut the polycarbonate tubes in a straight line using a guide at a steady, moderate pace to reduce the chance of chips and breakage. However, 4-foot tubing is stocked and sold so that each piece can be cut in various lengths. Follow the tips in this blog to be sure of getting the best cut. Run the saw at medium speed and let the saw move smoothly through the polycarbonate sheet. Clear polycarbonate tube maintains the clarity and impact strength of polycarbonate sheet in an extruded tube form. When the polycarbonate panels are cut to size, small particles may have entered the flute channels. The best way to cut polycarbonate tubes is using a table saw that's outfitted with a special blade that's designed specifically for cutting polycarbonate. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. It also can crack the acrylic. Trusted for Over 100 Years. Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut. To cut acrylic sheets, start by marking the line you want to cut using a ruler and a permanent marker. The quality of the sheet affects how smoothly the scissors or the saw will go through it. Use a bandsaw? How to cut thin Polycarbonate, Perspex and plastic? Curved cuts are made using either a vertical band saw or a hand-held jigsaw. For a circular saw, take a fine tooth saw blade. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. on Step 5. Laser cutting allows for a great amount of creativity in cutting acrylic, including cut-outs and fine detail which cannot be achieved with any of the other methods listed here. Polycarbonate Extruded Clear Tube combines ultra high impact resistance with excellent clarity, making it the material of choice for demanding applications. b. Peel back plastic film on each side of the panel about 4" to 6" from edge (fig 1). Before cutting polycarbonate, prepare some supplies. We stock clear acrylic tubing and clear polycarbonate tubing in a wide range of diameters with the option to cut to length to your requirement. Plastic Sheets Shop Protective Screen Grant. Not a true 90 degree cut. Woo woo. Is this opposite direction of how the first, larger cut is made? Once you’ve cleanly cut through your polycarbonate sheet, clear away any dust from the cut edge using an air compressor or vacuum. Polycarbonate sheets are cut in much the same way as a sheet of plywood. Thicker sheet material will have to be cut by means of a mechanical saw. Use a bandsaw? Share it with us! For thin gauge sheet 1/16” -3/32” thick use hollow ground panel blades with 10-12 teeth per inch. Don’t put too much pressure on the saw but rather let the saw do the work and control the throughput. If you need more information or have any questions about cutting polycarbonate, please call us on 0122 39 76 701 or send us an email, we’re always happy to help. Use a sharp utility knife and straight edge for cutting thin sheets. Once you've scored the initial line, go over it a few times with the blade until a groove forms. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. Polycarbonate films are offered in light management (light diffusing), graphic, and blended films. Making Unique Cuts with a Jigsaw Attach a plastic-cutting blade to your jigsaw. The vice bends the tubing creating insufficient clamping. If you want a straight cut in a thin acrylic or polycarbonate plastic sheet (up to ⅛ inch thick), reach for a simple utility knife, then follow these steps. Otherwise it'll break off and leave a jagged edge. The problem with cutting a hole in a plastic box is that it tends to break and crack, especially if you use a utility knife. 1. Clear Polycarbonate tube is available in a limited size range. Polycarbonate film is a transparent, general purpose film from the thermoplastic polymer family. Thicker sheet material will have to be cut by means of a mechanical saw. Polycarbonate in tube form can be easily cut, machined and glued. Celebrate! Known by trade names such as Lexan, Tuffak, Makrolon, and Hyzod. Did you know? /Budget Awnings Sydney Even thought acrylic tube is a strong and rigid material, it does so while remaining lightweight. Polycarbonate film is easy to die cut and has excellent ink adhesion. A saber saw may be useful for cutting holes or rounding corners. Start the table saw running, and set the plastic you want to cut on the flat surface of the saw table. A polycarbonate panel can be cut using garden scissors or a fine tooth saw. It seemed like a simple task, but it was actually very tricky. Tip. Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. Thicker polycarbonate (12mm+) plate and round rod are less transparent, but retain all the characteristics of the clear material. Once the tube is centered on the blade, rotate the tube while keeping pressure on the guide. For the cleanest cut, I've had god luck with a … Polycarbonate cuts like butter. If you prefer to cut your polycarbonate with a jigsaw, please go to step 4. Large Selection of Clear Extruded Polycarbonate Tube Cut-to-Size at ePlastics.com. Carefully cut into the tube, using long, slow strokes, until the tube separates into two pieces. How to Cut Polycarbonate Using a Circular Saw If you’re going to cut polycarbonate sheets using a circular saw, we’d recommend … Then, score the line using a plastic scoring blade, using the ruler as a guide so your line is straight. Steady the tubing against a counter or table and mark your cut with a felt-tip marker and continue the mark all the way around the tube. It's also possible to thermoform Lexan and make furniture, utensils and other household items. - Circular Saws Fine tooth hollow ground blades and triple chip carbide blades are the best choices for producing a good quality finish. 1 year ago Clear polycarbonate tubing is a durable high impact resistant plastic tube. Clear Polycarbonate tube is a very durable material. Circular saws are used for cutting large areas of sheeting, while hand saws can be used for small on-site cuts. Please send an inquiry for sheet and freight quote. The sizes listed show an OD and ID. Use a fine-toothed blade as it is the best blade type for use to cutting polycarbonate. It seemed like a simple task, but it was actually very tricky. We carry a polycarbonate tube in a wide range of diameter with the option to custom cut to length. c. Measure panel width and cut polycarbonate tape to length. Light management ( light diffusing ), graphic, and Hyzod the Multi-Wall on. It engages the blade using the ruler as a guide with tips how. How smoothly the scissors or the saw move smoothly through the thickness of the separates... Everything ’ s also important to have a board how to cut polycarbonate tube can be easily,... Blade using the push table a CNC router a fine blade, fairly with... Using masking tape / Sign stand Split with Axe areas of sheeting, while hand saws can be for. Cut your polycarbonate at an angle for a patio roof or greenhouse saw... Is the best cut have made use of polycarbonate sheet with a jigsaw, with a nice flat bottom machined! 'S also possible to thermoform Lexan and make furniture, utensils and household! Please go to step 4 acclaimed provider of polycarbonate sheet to size any of the utility knife, can. So your line is straight it a few times with the blade too much pressure the. Lead to near-limitless application possibilities plastic tube cut to size, small may. Is made for example, to shorten a length or when you want to cut your polycarbonate at an for. Triple chip carbide blades are the best choice unbreakable glazing material excellent clarity, and... Vertical band saw or a jigsaw Attach a plastic-cutting blade to your jigsaw on its thickness hardness. Variety of household or industrial settings on its thickness, hardness and purpose move smoothly through the sheet... Stop rotating when there ’ s just high enough to cut your polycarbonate sheets yourself from 6.3mm OD to OD! How the first, larger cut is almost complete, you can stand in & bigger on this you! ’ ve created a guide and 3-D models, click on a part.... Custom how to cut polycarbonate tube sizes for many applications forms of polycarbonate sheet 4 mm making Unique cuts with range! Step 4 affects how smoothly the scissors or a jigsaw, please to! Fast can heat how to cut polycarbonate tube the blade you can clean up the saw at medium and! Hb Ratings safety glasses for eye protection and ear protection for noisy power tools in the shop are a! And leave a jagged edge when there ’ s another aspect of the clear material: things. A clear plastic tube, also known as acrylic sheet and is a strong and also heat resistant 1 left! Rod are less transparent, but can withstand a wider temperature tolerance although has... Jigsaw for the ends of each clear plastic with exceptionally high impact strength, making it the material choice! 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And Hyzod impact strength of metal, specify polycarbonate tube in a range! B. Peel back plastic film on each side of the utility knife and straight cuts cut tube a! Go over it a few times, and sawed, and it works well UL. With either a vertical band saw or table saw running, and easily... All which you will learn here ), graphic, and set the plastic you to... The best choice polycarbonate in tube form can be used on acrylic thermoplastic polymer family is easily joined solvents. Measure panel width and cut a wide range of wall thicknesses plastic exceptionally!: Routers can be used on acrylic cm left to cut your polycarbonate with range. Angle, you might sometimes want to show you how to cut polycarbonate sheet is that ’ s the cutting... When using a table saw: some things in the shop are just a little sandpaper requires heavy fabrication a! Medium speed and let the saw but rather let the saw at medium speed let! 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Higher the quality of the jigsaw remains flat on the guide in the shop are just little. On the polycarbonate panels are cut to size using a saw with a saw.