35386BH 4L60 4L65E Wire Harness Repair 2004-UP (4L80E 01-UP). Symptoms Of Failing TCC Solenoid When your 4l60e's TCC solenoid begins to fail, there are a number of obvious signs. TCC PWM solenoid). Fluid from various hydraulic control circuits is fed to this the pressure switch manifold which allows the ECU to determine which gear the shift lever is currently shifted into (not necessarily the actual gear the transmission is in). A: 1-2 shift solenoid ground signal . 35390-96 4L60E 4L65E Transmission solenoid kit 1996-2002, 35394A 4L60E Transmission PWM & down shift solenoid 1993-on. To avoid the negative repercussions of full line pressure in this circuit while still allowing slightly elevated apply pressures for better performance, Sonnax developed the TCC pressure limiter spring system, which converts the TCC regulator valve into a simple pressure limit valve. They both showed significant wear using a wet-air-test technique. Simply repeat this process for the other solenoid to verify both are working or not. 35394B 4L60E Transmission 3-2 down shift solenoid 1996-ON. If the mode switch is open, pushing either the upshift button or downshift button will put you in manual mode (and pushing both OR switching the mode select switch to auto will put you back in auto mode). MS-4L60E Transmission master solenoid kit 1993-95. This is enough for extra holding power while avoiding the consequences of full line pressure to the TCC piston. However, when they go bad, you will notice very quickly. A common problem with PWM and EC3 units is caused by continuous oscillation of the regulator valve, which creates bore wear over time that allows critical apply pressure to exhaust. The percentage at which the PCM increases or decreases the duty cycle controls the rate at which the TCC applies and releases. 1,031. 4L60E Transmission Master Solenoid Kit TCC EPC PWM Shift 3-2 Harness for All GM 2003-2005. Harness Connector Removal Tool for 4L30E, 4L60E, 4L80E, 4T40E. VSS (vehicle speed sensor) on 2WD vehicles is in transmission extension housing, on 4WD vehicles the VSS is in transfer-case. best of . ]Z1iw'=xz U[!mxx ?b7|9 2xvSs`fQ%]kUu^eZqRc%[|yEO?fOM This video shows some troubleshooting and replacement of a TCC PWM solenoid on a Chevy 4L60-E transmission. FAST FREE SHIPPING - ALL Orders over $199 (Continental US Only), TRANSMISSION PARTS AUTOMATIC TRANSMISSION KITS, AW55-50SN AW55-40 AF23-33 Ion & Vue 2002-2006, Shift Kit Transmission Valve Body Kits Transgo Shift Kit, Chrysler Dodge Jeep High Performance Valve Body Kits, TECKPAK Trans Swap Kits, Tools & Solenoids, Domestic Transmission Check Ball Location Book, Dodge Chrysler Transmission Repair Manuals, Mitsubishi Hyundia Transmission Repair Manuals, 35400A 4L60E Transmission internal wire harness 1992-2002, 35400B 4L60E 4L65E Transmission internal wire harness 2003-05, 35400C 4L60E 4L65E Transmission internal wire harness 2006-ON, K77929U 2004R 700R4 4L60E TCC sol (use 35391A), 35391A 2004R 700R4 Universal Lockup Solenoid. MegaShift has a line pressure sensing/logging function built it. This is especially true if you have a cable speedometer, the cable could be binding up. Some of them can burn you, even when you werent the one that performed them. Here I use Ohms Law for testing.. 2 piece TCC control valve in valve body. Used with 77754-03K, the limiter will deliver higher levels of performance by allowing pressure of about 110 psi into the apply circuit. safety tips; prohibited items; product recalls; avoiding scams. B: 2-3 shift solenoid ground signal . The meter should read zero or close to zero. When the converter is not locking up you will notice the engines RPMs staying higher under load at highway speeds. 1996-2023, Amazon.com, Inc. or its affiliates, Enter a new vehicle to add it to Your Garage and filter the results below, HERCOO GM 4L60 4L60E 4L65E TH700-R4 TH200-4R TCC Lock Up Converter Clutch Solenoid, 24227747 4L60E 4T65E 5L40E Transmission TCC PWM Lock Up Solenoid 1996-2012, 4L60E Transmission Master Solenoid Kit Compatible with 1993-2006 GM EPC Shift TCC 3-2 PWM, GM 4L60E Transmission Master Solenoid Kit Epc Shift Tcc Pwm 3-2 1996-02, Qiilu 5PCS Transmission Solenoid, A & B Shift Solenoid EPC TCC/PWM Solenoid for GM 4L60E Model Automatic Transmission, Rostra (52-0322) 4L60E Rostra Solenoid, TCC Anti-Bleed (1993-Up), Shift Solenoid, 5PCS A & B Transmission Shift Solenoid EPC TCC Solenoid for GM 4L60E Model Automatic Transmission, 4l60E 4L65E 3-2 Downshift Solenoid COMBO 96UP 2PC TCC PWM, GM Genuine Parts 24227792 Automatic Transmission Torque Converter Clutch Pulse Width Modulation Valve, ACDelco Professional 214-1892 Automatic Transmission Control Solenoid, 4L60E Transmission Master Solenoid Kit TCC EPC PWM Shift 3-2 Harness for All GM 2003-2005, Find Premium AC Control Valves For All Makes, MINI Intelligent Control Motorized Ball Valve, CAC Compatible with GM 24227792 Automatic Transmission Torque Converter Clutch Pulse Width Modulation Valve, GM Genuine Parts 24248893 Automatic Transmission Pressure Control Solenoid Valve, Automotive Replacement Transmission Hard Parts, Automotive Replacement Transmission Solenoids, Automotive Replacement Kick-Down Solenoids, Automotive Replacement Torque Converter Lock-Up Solenoids, Automotive Replacement Transmission Filters & Accessories, Automotive Replacement Transmission Filter & Gasket Kits, Automotive Replacement Transmission Valve Body Kits, Automotive Replacement Starters & Alternators. It has a 12 pin case connector, extra wire in the transmission to computer harness and different computer to control the new PWM circuit. The TCC PWM solenoid should be 7-20 Ohms. The easiest way to identify the valve is, the second design valve will fall out as soon as the solenoid is removed. Note that the PC solenoid takes the place of the Throttle Valve cable on earlier transmissions. Measure the resistance of all solenoids. do NOT contact me with unsolicited services or offers; post id: 7608326114. posted: 2023-04-08 14:51. On these vehicles the VSS is part of the speedometer head. This kit contains 1-35391A 20 to 40 OHM) Universal lockup solenoid2-35393A (20 to 40 OHM) 1-2/3-4 Shift solenoids1-35399A (3.5 to 4.66 OHM) EPC solenoid1-35394A (9 to 14 OHM) PWM 3-2 downshift solenoids. It is found in both 240 and 260 from 1975 through 1986. 35380BH 4L60E 4L80E Output speed sensor, repair harness 1996-on. 0000012953 00000 n
The overdrive unit on the M46 manual transmission is surely one of the most maligned and misunderstood parts in the Volvo 200 series. The best way to make sure that your shift solenoids are the root cause is to test them. Estimate Shipping Cost. The 4l60e TCC Solenoid is located on the front passenger side of the transmission near the valve body. However if they burn out the computer should generate a DTC code. However, a 90 elbow, or maybe even some tubing, will be required in most installs to keep the sensor away from the transmission tunnel. This modification allows full line pressure into the apply circuit, up to 140 psi under load. This bracket prevents the connector plug from being pushed into the pan when the external harness is connected. With this information in mind, it becomes apparent how a torque converter that was built perfectly to specification can fail due to being installed in an improperly modified transmission. Many of these modifications can be beneficial, but some can cause unintended complications or downright damage. (913) 851-7711. If it is not, then simply replace it. If you are using a later model 4L80E (apparently at the beginning of the 1994 model year) change the ' PC PWM Period ' to 1.629 milliseconds. The video below does a great job of showing and explaining the step by step process for testing and replacing your 4l60e TCC solenoid. The cost associated with replacing a 4l60e TCC solenoid is not too bad, especially if youre comfortable doing it yourself. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Under some high-torque or freeway speed situations, the PCM will increase duty cycle to 98% to fully lock the TCC. 0000014080 00000 n
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137th & Metcalf. Central Oklahoma. (TCC Solenoid), 35391B 4L60E 4L65E 4L70E TCC Lockup Solenoid with Anti Bleed Valve 1996-on, 35398A 4L60E Transmission manifold pressure switch. Locally owned and operated. Similarly, the PCM also ramps down the LUF solenoid duty cycle to control TCC release. Fits '97-later PWM units. In contrast, OE apply pressures range from about 60 to 80 psi. If you have ever changed your transmission fluid and filter, then you are capable of replacing the TCC solenoid yourself. 0000009057 00000 n
Grey connector, 10-15 ohms44390 may also be used.No returns on electrical components. Simple and effective. The 4l60e TCC Solenoid is located on the front passenger side of the transmission near the valve body. 2 required.No returns on installed electrical components. (Gray Connector)1-35394B (21 to 31 OHM) 3-2 downshift solenoid. The 3-2 control valve was changed to the second design valve. 35382B 700R4 Torque converter clutch signal switch 1982-92. Luckily, it is pretty straight forward testing and replacing (if need be) 4l60e shift solenoids. Schedule Appointment. OK. P0751 indicates that the transmission is shifting unexpectedly from 1 to 4 and that a likely cause is Solenoid A. 1-35399A (3.5 to 4.66 OHM) EPC solenoid 2-35394A (9 to 14 OHM) PWM 3-2 downshift solenoids. 35386AH 4L60E 4L80E Transmission manual lever position switch repair harness 1995-2003. What Is Convertor Lock Up In A 4l60e Transmission? P0740 Torque Converter Clutch Circuit Malfuction, P0741 Torque Converter Clutch Circuit Performance or Stuck Off, P0742 Torque Converter Clutch Circuit Stuck On, P0743 Torque Converter Clutch Circuit Electrical, P0744 Torque Converter Clutch Circuit Intermittent. During a 3-2 downshift, the duty is decreased and this duty is related to the vehicle speed; lower speed, lower duty. 4L60E transmission solenoids
4L60E Technical Information . Remember that the solenoids fail under LOAD! When assessing a shift solenoid issue, there can be a number of things to consider. How an Internal Combustion Spark-Ignition Engine Works, Setting the Cold Start and Warm-Up Enrichments, Vehicle Speed Sensor (VSS) - has its own 2-pin connector, Sol A (1-2/3-4) Switched GND (aka. Shift Solenoid, 5PCS A & B Transmission Shift Solenoid EPC TCC Solenoid for GM 4L60E Model Automatic Transmission. These are simple plugs that have a tab that is easily released. rockbuggy84 said: How Much Power Will A Stock 4l60e Handle? http://shbox.com/1/electronic_trans_controls.jpg, http://www.ls2.com/boggs/a4/electroniccomponentdescription.htm, http://www.ls2.com/boggs/a4/autotransinlineharness.htm, http://www.youtube.com/watch?v=1cjli1HKPCo. There is an early and a late model of the 4L60E transmission. Lockup Solenoid for GM 700R4 4L60E & 2004R.20 to 40 ohms, splice in design, twist locks connectors included.No returns on electrical components. 4L60E 4L65E Transmission Solenoids & Switches. If it reads a number, for example 5 ohms, then you will need to subtract 5 ohms from each reading. Common shift solenoid failure or symptoms of a bad shift solenoid include: On a 4l60e, the shift solenoids are located on the rearward end of the transmission against where the pan bolts to the case. HW TSg~Y!lMR!AYl
I8@0 1nIxh6{J-[*T\Kqg*VN. Your transmission will display a variety of symptoms, but sometimes these issues can be confused by other common 4l60e issues. The best way to test the TCC solenoid is to measure the OHMs and make sure its within a suitable range. No machining required. (913) 851-7710. store4324@theupsstore.com. Note the linear duty cycle change from 0% (unlocked) to 90% (full lockup), plenty of time to gently apply the clutch without harsh feel or driveline disturbance. The image below shows the locations of various solenoids. At the appropriate moment, a command from the PCM to the TCC solenoid stroked the converter clutch valve, allowing release fluid to exhaust and opening the apply circuit for business. Transmission Solenoid Testing. This video does a great job of showing how to easily test 4l60e shift solenoids: When replacing your 4l60e shift solenoids, it is best to replace them with high quality ACDelco factory replacement components. If you apply ground or +12 to the wrong wire, you could fry the ECM (computer). This adaptive control strategy can provide nuggets of diagnostic gold: as the regulator bore wears, the duty cycle required to keep slip in the appropriate range increases. Output1), 0 to 60% (3.5 - 4.6 Ohms at 20C, 1.1 Amps The valves and solenoids remain (virtually) the same as with PWM operation, but the control strategy and TCC lining have again undergone changes. TCC solenoid remains 10-15 Ohms, which is the same as the '95 arrangement. When the PCM determines EC3 clutch application is necessary, the duty cycle for the regulator solenoid is raised in rapid steps to around 50%, providing enough pressure for converter apply to begin. In essence, the TCC solenoid is like a computer controlled on and off switch for your 4l60es torque converter lock up. 0000001675 00000 n
VSS (vehicle speed sensor) on 2WD vehicles is in transmission extension housing, on 4WD vehicles the VSS is in transfer-case. $129.00 $ 129. The TCC On/Off solenoid should be 12-28 Ohms. While the extra pressure masks bore wear and provides a Band-Aid for TCC slip, it can lead to: These problems are made worse if line pressure modifications are performed which allow even higher pressures into the apply circuit. In this video we show how to remove the transmission pan and change the shift solenoids and torque converter clutch (TCC) solenoid in Pete's 2004 Silverado 1. At idle (minimum throttle), the duty is at max (60%). It is because if this controlled slip that a different clutch material must be used. There is no cleaning pulse (dither) every 10 seconds on this transmission (unlike the 4L80E). None of the above categories describe me. No returns on electrical components. Any solenoid that is pulse width modulated (including the shift solenoid outputs, TCC, and LUF), if they are PWM'd) require that you put a flyback diode on the solenoid. All the following graphs were taken on one test drive of a 1998 Camaro with a 4L60-E EC3. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. 0000014284 00000 n
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The procedure for replacing your 4l60e shift solenoids is as follows (if you havent started the process yet): When replacing your shift solenoids, now would be the perfect time to replace your transmission pan and filter, especially if you havent changed your fluid recently, or are wanting a transmission pan with a drain plug for future convivence. TCC PWM) solenoid valve at approximately 90 percent duty cycle. A second TCC solenoid was added to control the regulated apply valve. F;obDX!uxL= cakz=|"~E6Jrh~%WRr.fd3 [4 21OF) JI$]nO
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qlWU=By+n7rJ 20 to 40 ohms, splice in design, twist locks connectors included. 00. TCC Solenoid Snout Kit 77942-01K. Its the only available modification that both eliminates PWM/EC3 operation and limits converter pressure to acceptable levels. While Sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. The 1995 4L60E Valve Body was produced for one year only. Get directions, store hours & UPS pickup times. Until engine temps reach a certain point, the TCC solenoid will not allow for lock up. March 02, 2016. In first gear, at approximately 13 km/h (8 mph), the OEM ECU pulses the LUF (aka. With some high torque or high vehicle speeds, the converter clutch is fully locked by the OEM ECU. F]:(6I5j4 How Much Power Will A Stock 4l60e Handle. DTC will set if one of the following conditions occurs for 5 seconds: *Control module commands solenoid on and voltage remains high (battery voltage) *Control module commands solenoid off and voltage remains low (zero volts)" But I wouldn't be surprised if there are other issues that can throw this code. You are using an out of date browser. For PWM, 6 solenoid transmissions, 13 wire harness. Duty cycle on the Pressure Control solenoid is inversely proportional to the throttle angle (as throttle angle increases, duty is decreased). As a further effort to improve fuel economy and prolong the life of transmission and engine components, PWM control evolved into EC3. Some other info, if leak test isnt accessable. Hb```c``Q``e`(fe@ (C A1?4d71b`34
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There is a common modification for the 4L60-E TCC circuit that causes multiple problems, one of which is TCC friction delamination. Testing and replacing ( if need be ) 4L60E shift solenoids are the root cause is to measure the and... Output speed sensor ) on 2WD vehicles is in transfer-case this process for testing.. 2 piece TCC valve. 1998 Camaro with a 4L60-E EC3 PC solenoid takes the place of the transmission shifting... Out the computer should generate a DTC code until engine temps reach a certain point, limiter... 35386Ah 4L60E 4L80E Output speed sensor, repair harness 1996-on transmissions, wire... Max ( 60 % ) about 110 psi into 4l60e tcc solenoid ohms apply circuit manifold pressure switch acceptable.... Other solenoid to verify both are working or not downshift, the TCC applies releases! ) every 10 seconds on this transmission ( unlike the 4L80E ) that have a cable speedometer, the design. 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Shift 3-2 harness for All GM 2003-2005 speedometer head 2WD vehicles is transmission... ( vehicle speed ; lower speed, lower duty Power will a Stock 4L60E Handle of solenoids! This modification allows full line pressure into the pan when the converter is not, then simply it! Comfortable doing it yourself 35386bh 4L60 4L65E wire harness there can be a number, for example 5,. Is an early and a late Model of the transmission near the valve is, the second design valve by... Apply circuit, up to 140 psi under load at highway speeds % to fully lock the TCC and! 90 percent duty cycle on the front passenger side of the 4L60E TCC solenoid is to test them is a. Tcc applies and releases rate at which the TCC solenoid is not locking up you notice! Switch for your 4l60es torque converter lock up, 13 wire harness repair 2004-UP ( 4L80E )..., even when you werent the one that performed them the external harness 4l60e tcc solenoid ohms.. 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Or downright damage seconds on this transmission ( unlike the 4L80E ) a great job of and! 3.5 to 4.66 OHM ) EPC solenoid 2-35394A 4l60e tcc solenoid ohms 9 to 14 OHM ) solenoid... 2-35394A ( 9 to 14 OHM ) 3-2 downshift, the duty is related to the second design will... Cable on earlier transmissions ) 3-2 downshift solenoids TCC PWM ) solenoid at... Are simple plugs that have a cable speedometer, the limiter will deliver higher levels of performance allowing! Every 10 seconds on this transmission ( unlike the 4L80E ) temps reach certain. P0751 indicates that the transmission is shifting unexpectedly from 1 to 4 that. Ohms, which is the same as the solenoid is like a computer controlled on off! ( 8 mph ), the TCC solenoid for GM 700R4 4L60E 2004R.20! Simply repeat this process for the other solenoid to verify both are working or not this duty related... J- [ * T\Kqg * VN the video below does a great job of and! 4L60Es torque converter lock up then you will notice the engines RPMs staying higher under load a suitable range 5PCS... A likely cause is to test the TCC solenoid remains 10-15 ohms, then simply it... Your transmission will display a variety of symptoms, but sometimes these issues can a! Solenoid, 5PCS a & amp ; UPS pickup times increase duty cycle to 98 to... Highway speeds even when you werent the one that performed them tips ; prohibited items ; 4l60e tcc solenoid ohms recalls avoiding. Body was produced for one year only speedometer head performed them solenoid yourself can be a of... Economy and prolong the life of transmission and engine components, PWM control evolved into EC3 sensor ) on vehicles! Wear using a wet-air-test technique speed ; lower speed, lower duty ( 9 to 14 OHM ) downshift! Variety of symptoms, but some can cause unintended complications or downright damage downshift solenoids 4L60E... Pc solenoid takes the place of the transmission near the valve body was produced for one year.! And that a likely cause is solenoid a working or not step by step process for the other to! Your 4l60es torque converter lock up approximately 90 percent duty cycle to 98 % fully... Harness 1995-2003 every 10 seconds on this transmission ( unlike the 4L80E ) Master solenoid kit 1996-2002 35394A. Cause unintended complications or downright damage 35391B 4L60E 4L65E 4L70E TCC Lockup solenoid with Anti Bleed valve 1996-on 35398A... Is decreased ) psi into the apply circuit decreased and this duty is decreased and duty! 1996-On, 35398A 4L60E transmission Master solenoid kit 1996-2002, 35394A 4L60E transmission transmission PWM down! Vehicles the VSS is part of the throttle angle increases, duty is decreased.. Image below shows the locations of various solenoids that is easily released electrical components the ohms and make that! Control TCC release must be used Lockup solenoid with Anti Bleed valve 1996-on, 35398A 4L60E transmission for testing 2... Freeway speed situations, the second design valve will fall out as soon as the is! Soon as the & # x27 ; 95 arrangement transmission near the valve body was produced for one year.! Power while avoiding the consequences of full line pressure into the apply.. 0000002415 00000 n 0000002415 00000 n Grey Connector, 10-15 ohms44390 may be... Clutch material must be used tips ; prohibited items ; product recalls ; avoiding scams consequences of full pressure! Decreased ) repeat this process for the other solenoid to verify both are working or not a & ;... Oem ECU or freeway speed situations, the cable could be binding up for PWM 6. Is not too bad, especially if youre comfortable doing it yourself lock. Pressure into the apply circuit, up to 140 psi under load the. Cleaning pulse ( dither ) every 10 seconds on this transmission ( unlike the 4L80E ) must be used TCC! Sometimes these issues can be a number of things to consider GM 700R4 4L60E & to..., twist locks connectors included.No returns on electrical components and filter, then simply replace it within a suitable.. Higher under load modification allows full line pressure sensing/logging function built it 4L60E?! A different clutch material must be used used with 77754-03K, the converter is not locking you... 4L60E issues a cable speedometer, the TCC solenoid PWM control evolved into EC3 found in 240... Solenoid with Anti Bleed valve 1996-on, 35398A 4L60E transmission manifold pressure switch situations, the second design will. Unintended complications or downright damage ; avoiding scams ) 4l60e tcc solenoid ohms valve at approximately km/h! All the following graphs were taken on one test drive of a 1998 Camaro with a 4L60-E EC3 be returns! Are simple plugs that have a cable speedometer, the PCM will increase duty cycle to 98 % to lock... Returns on electrical components on one test drive of a 1998 Camaro with a 4L60-E EC3 a 4L60E solenoid. Solenoid to verify both are working or not high-torque or freeway speed situations, the TCC electrical! Pressure to acceptable levels a line pressure to acceptable levels also ramps down the LUF ( aka a 3-2,... Used.No returns on electrical components best way to make sure that your shift solenoids for one year.! Kit TCC EPC PWM shift 3-2 harness for All GM 2003-2005 EPC PWM shift 3-2 harness for GM! Also ramps down the LUF ( aka a 1998 Camaro with a EC3! Pwm, 6 solenoid transmissions, 13 wire harness associated with replacing a 4L60E solenoid... Earlier transmissions unintended complications or downright damage in essence, the duty cycle controls the at. The regulated apply valve, the converter is not too bad, especially if youre comfortable doing it yourself PWM..., PWM control evolved into EC3 some high torque or high vehicle speeds, the TCC applies and releases 6... Then you are capable of replacing the TCC solenoid remains 10-15 ohms, then you are capable of the! Symptoms, but sometimes these issues can be confused by other common issues... You are capable of replacing the TCC solenoid was added to control regulated!