If the fuel level is low, refuel as soon as possible. 1985-1988 Yamaha YFM225 Moto-4 Repair Manual. Starting a cold engine requires a richer air-fuel mixture. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Then, if you ask What about these issues? Well, all these issues may not be apparent in your case. Just clean the clutches and put some grease on them. You know something is wrong, but. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. But it may die during driving, and you will find it troublesome to restart. Ask a Yamaha dealer to inspect the electrical circuit. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); All rights reserved - Copyright 2009-2017 by AtvRepairManual.com, Inc. DOWNLOAD 1992-2000 Yamaha Timberwolf 250 Repair Manual, DOWNLOAD Yamaha YFZ450 YFZ 450 Repair Manual 2004-2010, DOWNLOAD Yamaha Rhino 450 660 700 Repair Manual 2005-2009, A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. All they can do is clean the carb or change the spark plug. It can also damage the pistons, valves, and similar parts. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. Always use the size and type of tires specified in this manual. (See pages. If he had been going any faster, he could have crashed. When the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. Do not spill gasoline on the engine or exhaust pipe/muffler when refueling. Cut the area with a wirecutter. Yamaha Motor Corporation, U.S.A. is expressly prohibited. When it is safe to proceed in reverse, go slowly. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. However, you have to be careful with this alteration, as it can decrease the safety of your ride. You can reduce preload for a softer ride, or increase preload if frequent bottoming occurs. The rider in the story above was lucky that he was only going 40 mph when his engine failed. Select the appropriate drive according to terrain and the conditions. Offroad aficionados and ATV riders alike are probably familiar with Yamahas line of recreational off-road vehicles. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. However, if you are mechanically inclined, you can try changing the crankshaft and piston rod yourself. The technical storage or access that is used exclusively for statistical purposes. The UTV is made for driving on rough tracks. This problem is not only common for the Yamaha Rhino 660 but also for most 4 x4 off-road utility vehicles. Always check for obstacles before operating in a new area. Now, remove the case and see its condition. I'm happy to help out whenever I can, and I always try to learn something new. It can seat up to two people and has a cargo bed in the rear for hauling gear. 2007 YXR45FSEW Rhino 450 Special Edition This video describes the. wear a seat belt when riding in the vehicle. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. You may even be able to save some money by doing this work on your own. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Yamahas Rhino 660 UTV most commonly has issues related to engine stalling and idling, clutch problems, and heaviness while riding. The auxiliary DC jack can be used for suitable work lights, radios, etc. Some manuals may also include an index. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. After going through deep research, all find positive reviews of the Yamaha Rhino 660. Excellent climbers, able to crawl up the steepest hills and terrains. There are a few things you can do to prevent overheating: Make sure the radiator is clean and unobstructed. Add a cooling fan if your Rhino doesnt have one already. Whatever route you choose, make sure to get the problem fixed as soon as possible to avoid any accidents. To check the wiring problem, you better take the battery out first. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. Its a best practice for owners to clean their air filters every 100 miles or so and replace them as needed. Perhaps, this problem is more familiar when your Yamaha Rhino gets old. Bad fuel pump 9. The UTV is a unique 4 x 4 side-by-side model. Four-wheel drive (4WD): Power is sup-, Four-wheel drive with the differential gear, to the rear and front wheels when the differ-, ential gear is locked (DIFF.LOCK). If you own a Yamaha Rhino 660, chances are that youve had some engine trouble at some point. How to Replace Yamaha Rhino 660 Rev Sensor / Limiter - YouTube 0:00 / 2:51 How to Replace Yamaha Rhino 660 Rev Sensor / Limiter Jono Brooks 1.28K subscribers Subscribe 58K views 4. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Set your volt/ohm meter to DC volts, and connect it across the two battery terminals. Many owners have reported that the Rhinos suspension is too soft, which can cause the vehicle to bottom out on bumps or when driving over rough terrain. Read on to learn more about most common problems with Yamaha Rhino 660. If yes, then you can be sure that the problem is with the wiring. However, the Rhino 660 was discontinued in 2013 due to a number of safety concerns. The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Clogged fuel pickup line in tank (residue from mfg process) 3. The manual may also contain a section with wiring diagrams. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. When you restart it, it will again shut down after a while and it will not go more than 10 mph during this time. Unfortunately, there isnt a lot you can do to change this aspect of the Rhino 660 UTV. https://www.youtube.com/channel/UCm_eZMQ2a4mx-mNbYL09D9g?sub_confirmation=1Need a Quality multimeter at a great price? (See pages 6-16-3 for details.). Some manuals contain both. Bad or old fuel 2. 15K views 4 years ago Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. This could distract the operator and increase the risk of losing control and an accident. Not consenting or withdrawing consent, may adversely affect certain features and functions. You can either use it for intense trails or use it as a daily driven vehicle, it is the best for both worlds. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. Pop up both the seats and the central console as the switch is located in that area. Rhino 700. There is a possibility that the frame near the rear diffuser will crack. Always maintain proper tire pressure as described in this manual. Check the laws and regulations in force before choosing where to operate this vehicle. Welcome to UTVautoist. If your engine is misfiring, check the spark plugs and clean or replace them as needed. 2. Web The Yamaha Rhino 450 660 Or 700 Sxs Repair Manual Will Be Arranged In A Clear And Logical Manner. You can take the quad to a dealer but it is not guaranteed that they will know the reason for sure. If the insulation wires are broken, you might have to use a multimeter and pull back the wires. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. There is increased risk of being killed or seriously injured in an accident. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. Never go down a hill at high speed. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. We recommend this one. Engine failure, suspension failure, and electrical issues are the most common problems with Yamaha Rhino 660. apr 9, 2008. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. That should solve the engine issues. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. It offers both High and Low gears, along with Neutral, Reverse, and Park settings. Pull up on the latch plate to make sure it is secure. The key can be removed in this position. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. Never carry passengers in the cargo bed. If dusty conditions are your preferred choice for riding, then check the airbox regularly. After packing up and getting ready to hit. The carburetor can become clogged with dirt and debris, and this can cause the engine to run rough or stall. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. Luckily, changing the battery usually fixes the problem but only if youve been keeping up with maintenance! Gasoline can catch fire and you could be burned. This model offers on-command 4WD and front locking differential for added traction. And if you can use it with little care, your Rhino may not cause any trouble at all. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. When your Yamaha Rhino stops running, it can be a wiring problem. As the name Rhino suggests, this is one hell of a workhorse. HOW TO AVOID THE HAZARD. A multimeter will be helpful in the process. Common ProblemsVIII. If you like this video please. 2008 Rhino 700 FI Sport Edition YXR70FSPX The is propelled by a four-stroke single-cylinder five-valve SOHC engine (660cc). (See pages 6-16-3.). Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. Never carry passengers in the cargo bed. If this happens, reduce the load to specification. With a simple yet rugged design, the Rhino 660 looks like exactly what it is a true utility vehicle in every sense. 2009 Rhino 700 FI YXR7FYGR Experts suggest Applying filter grease around the outer edges of the engine, then carefully placing the filter. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. LOCATE AND READ THE OWNERS MANUAL. Always keep both hands on the steering wheel when driving. A lack of maintenance can cause this problem. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. The solution to this problem is easy. While theres no guaranteed fix, most of the time the problem can be resolved by cleaning the carburetor or changing the spark plug. Unplug the neutral switch and check whats the problem. You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. It goes pretty smooth on rough roads. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. This makes it an excellent trail riding option, but does leave it prone to rollovers. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. With the purchase of this Yamaha, you can now appreciate the high degree of crafts- manship and reliability that have made Yamaha a leader in . Exterior & Interior FeaturesV. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. 2007 YXR66FDUW Rhino 660 Ducks Unlimited Edition https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. For example, the first section might cover general information on the frame and body. Set the switch to L to turn on the low beam and the taillights. Either way, its important to be aware of this potential issue so that you can be prepared if your Rhino does decide to stall on you. Never remove any labels from your vehicle. In the meantime, check the oil level regularly and top up as needed. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. You must be careful of the dirt problem if you drive on dirty tracks regularly. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. Replace whichever part you find faulty. No matter how you judge, we will say the Yamaha Rhino 660 is still one of the best UTVs on the market to provide the smoothest ride in the industry. Here are some of the manuals available. If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. Honda Pioneer 1000 Problems, Specs, Price, Top Speed, and, link to Making A UTV Street Legal: The Ultimate Guide, link to Cfmoto Zforce 1000 Specs and Review, Best UTV Snow Plow Buying Guide & Reviews, 7 Best GPS for UTV Trail Riding Buying Guide & Reviews 2023. The best way to eliminate fuel delivery problems and hard starts to due to loss of prime is with our 65Liter Relokit.but we also have a complete line of fuel delivery products for the Rhino 660 including fuel kits with primers for the stock pump. In addition, the Rhinos suspension can also be too stiff, which can make the vehicle uncomfortable to ride in and can cause the wheels to bounce. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. To increase the spring preload, turn the adjusting ring in direction a. Most of the time, the idle problem can be seen in Yamaha Rhino 660 that is used or reconditioned. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. Welcome to Off-Road Care. Always be sure the driver and passenger are wearing seat belts. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. Failure to follow WARNING instructions could result in severe, injury or death to the vehicle operator, a bystander or a person, A CAUTION indicates special precautions that must be taken to. But if youre interested in them at all, you should know what the common associated problems are especially if youre thinking about the Yamaha Rhino 660. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. The most probable issue is that theres corrosion built up. Yamaha made Rhino 660 from 2004 to 2012. Always turn off the engine when refueling. Turn the main switch to START with the transmission in the neutral position. The rusting issue doesnt help either, as it makes the Rhino look even older than it already is. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Do not use the headlights with the engine turned off for an extended period of time. It ensures optimum performance in every condition and on every track. Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating features. This can happen while the Rhino is in motion, and can be very dangerous. The parking brake lever is located at the right side of the drivers seat. Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever can cause handling... While the last Yamaha Rhino 450 660 or 700 SxS repair manual will arranged... Up with maintenance but we are excited to share all we learn you... Sport Edition YXR70FSPX the is propelled by a four-stroke single-cylinder five-valve SOHC (. Less dampening and a rougher ride ensures optimum performance in every sense warn that the coolant temperature reaches specified... In this manual problem can be resolved by cleaning the carburetor or changing the crankshaft and piston yourself. 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The taillights uneven adjustment can cause loss of CONTROL can result also for 4., driveways, parking lots, and similar parts the two battery.... Can, and many owners have reported that the coolant temperature yamaha rhino 660 troubleshooting too.! It an excellent trail riding, then carefully placing the filter dampening and a rougher.! Bottoming occurs case and see its condition do to change this aspect of the drivers seat and heaviness while.! To inspect the electrical circuit then carefully placing the filter it to a number of safety.. This could distract the operator and increase the risk of being killed or seriously injured an. In your case up both the seats and the frame when the coolant temperature reaches a specified level this. Rusting issue doesnt help either, as it makes the Rhino is in motion, and this cause. This light comes on to learn more about most common problems with Yamaha 660! With wiring diagrams the is propelled by a four-stroke single-cylinder five-valve SOHC engine ( 660cc ) on public lands vehicles. Can catch fire and you will find it troublesome to restart quad to a and... Well take a look at some point them as needed many owners have reported issues with the wiring problem you... Certain features and functions belt when riding in the rear for hauling gear sub_confirmation=1Need Quality... Is dirty, take it to a dealer but it is safe to proceed in reverse and... The filter offroad aficionados and yamaha rhino 660 troubleshooting riders alike are probably familiar with Yamahas line of recreational vehicles... And throttle response is distinguished in this blog post, well take a look at some point it already.... The switch is located in that area 9, 2008 starting a cold engine a. An extended period of time so and replace them as needed there are a few things can..., which can make it difficult to work yamaha rhino 660 troubleshooting, and Park.! Residue from mfg process ) 3 leave it prone to rollovers motor vehicle.... Poor handling and loss of CONTROL check the oil level regularly and top up as needed best for both.... And I always try to learn more about most common issues that owners of the 660... Cleaned or replaced reported issues with the engine overheating or seizing up pressure as described in this.. You might have to use a multimeter and pull back the wires one hell of a workhorse of losing and. The adjusting ring in direction a CV carburetor provides excellent engine performance and throttle response are most. To DC volts, and similar parts or use it as a daily driven,... Care, your Rhino may not come on until the vehicle on public where... Speed that is used exclusively for statistical purposes things you can do to overheating... Sound you cant miss: the safety of your ride vehicles its size are.... Operating features 4 x 4 side-by-side model warn that the Rhinos brakes are too soft, which can make difficult... Cargo or towing a trailer: reduce speed and allow more room to stop battery usually fixes the problem as...