Dimensions should always be stated in the sequence ofLength,WidthandDepth(exceptions include bookfolds, bin boxes and dividers, where the sequence is Width, Length and Depth). The plate is wrapped around a cylinder, and ink is transferred from a pan to the plate. Seam:The junction created by any free edge of a container flap or panel where it abuts or rests on another portion of the container and to which it may be fastened by tape, stitches or adhesive in the process of closing the container. To be approved to ship via USPS, your paper must be at least 3.5 inches high x 5 inches long x 0.007 inches thick. They may be simple rectangle, scored, slotted or die-cut shapes. This is measured in pounds per lineal inch of load bearing edge (lb/in), but usually reported . Corrugated board is available in many different material grades with varying paper weights and finishes. The shipping process can be rough and intense, so make sure that your boxes are prepared to be handled by multiple different sets of hands along the way. . There can be several flute profiles based on the thickness of the fiber. BoxGenie is a custom packaging provider with 45 years of experience. Packaging companies use certain abbreviations to specify the weight and paper type applicable to each box. (The other major product group of the paper industry is paper, including printing and writing papers, packaging papers, newsprint and tissue.). E-Flute is 1/16 inch thick, a strong . BC flute 6-7mm thick. This material is then sandwiched between flat sheets of material to form corrugated fiberboard. The majority of box styles fall into one of the following general categories: Slotted Boxes, Telescope Boxes, Folders, Rigid (or Bliss) Boxes, Self-Erecting Boxes and Interior Forms. The two main paper liners used in corrugated box construction are Kraft and Test. Footage per Single Sheet using width and length; MSF Total using width, length and sheet quantity The thicker your cardboard sheet gets, the harder it is to implement high-resolution printing. 200 pounds is the most popular standard. Standard paper thickness start at 125gsm (grams per . The inner and outer layers are glued to the fluted layer to create rigid sheets of paper. E flute 1mm to 1.5mm. Corrugated cardboard is relatively inexpensive, reusable, recyclable, and provides consistent, predictable performance in transit. Usually defined by one scoreline and three edges. Double-walled and thicker varieties are used for heavier jobs. The additional reinforcement provides the strength to hold heavier items. Paper is weighed in GSM: grams per square meter. Stores the current language. The user makes both the flap and joint closures. The below chart provides a comparison between the paper types, sheet size and the weight in pounds. Point to Paper Weight Conversion (This is true for typical uncoated paper and assume 12 Pt. For example, 60 pt = 60 * 0.0254mm = 1.524mm. This type of cardboard is ideal for packagings extremely heavy items like appliances and industrial equipment that require utmost protection during shipping. There are several different methods of measuring cardboard thickness. The test certifies that the box can withstand the stated pressure (lbs. A box like this is perfect for holding heavier and larger items like medical equipment, automotive parts, and others. Get Quote. They are made from paper and fibers that can be easily recycled or reused. Also known as doubleface. You can find a step-by-step process to convert chipboard weight into inches at eHow. International Womens Day 2023 reflecting on progress. Flute:The wavy layer of corrugated medium that is glued between the flat inner and outer sheets of linerboard to create corrugated board. Dimension range: tolerance: . So, what makes corrugated cardboard such a versatile packaging material? The correct technical term iscorrugated fiberboard carton.. Original corrugated flute design.B-Flute:Appx 47 flutes per foot and measures 1/8 thick; often for canned goods.C-Flute:Appx 39 flutes per foot and measures 5/32 thick; common for shipping cartons.E-Flute:Appx 90 flutes per foot and measures 1/16 thick.F-Flute:Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. A double walled cardboard box can hold between 60 lbs to a whopping 150 lbs in weight. These cookies ensure basic functionalities and security features of the website, anonymously. Interlink Park The outer liner is typically made of Kraft paper. Different widths and configurations offer distinctive performance advantages. A-Flute is often used in boxes made for packaging fragile items. Ply:Any of the several layers of linerboard or solid fiberboard. E Flute vs F Flute. End-to-end or side-to-side compression may also be of interest for particular applications. The corrugated paperboard shall be tested for bending resistance in accordance with TAPPI T-836, and shall satisfy the following requirement: E-Flute: 1.6 N.m (MD) and 0.9 N.m (CD). Bundle:A shipping unit of two or more articles or boxes wrapped or fastened together by suitable means. Its easy to understand these labels when you harness your knowledge of fluting, paper types, and paper weights. Board strength will vary depending on the various linerboard and medium combinations. To view and use the paperboard calculator, please accept our terms and conditions. boxes that hold items like canned foods to be displayed in malls and supermarkets besides other competing products. Paperboard. noissue is that kind of packaging provider. Built-up:Multiple layers of corrugated board glued together to form a pad of desired thickness, normally used for interior packing. Businesses rely on corrugated carboard for its strength and ability to protect items in transit. The corrugated box Contains 36 flute per square foot with a thickness of . For more corrugated testing solutions, be sure to get in touch with our corrugated specialists. Each sandwich beam was 1200 mm long, 150 mm wide and was constructed of two-layer FFRP faces and a 75 mm thick corrugated cardboard core. The design of these flutes leads to boxes that are more insulated and protective. If so, then you might not need packaging thats extremely durable. So, lets explore corrugated board grades. Corrugated cardboard is among the most cost-efficient packaging materials. Choosing a corrugated cardboard box with the right thickness is essential to the success of your business. Making Large \\ Heavy \\ Extra Safe Boxes. B-flute was then developed for canned goods. The cookies is used to store the user consent for the cookies in the category "Necessary". per in.) For example, a triplewall board may contain one layer of A-flute medium with two layers of C-flute medium. The E-flute brings high-quality printing, while the B-flute brings crash resistance and stackability. However, the weight of your products and your branding requirements will ultimately determine the thickness you choose. This is particularly important for fragile and breakable items that require extra insulation and protection throughout the shipping process. Also, a large box used to contain a volume of product (e.g., bulk box). Corrugated cardboard is made with Kraft paper, Test paper, and recycled or virgin fibers. Different flute profiles can be combined in one piece of combined board. While corrugated cardboard may be a great packaging material for your business needs, you still need to understand its properties so you can make the right choice. Uses include backing sheets for padded writing paper, partitions within boxes and the center ply or plies of solid fiberboard. Text paper is widely used the booklet printing, manual printing, catalogue printing. 'C' Flute: 3600-4200 microns (3.6mm - 4.2mm) in thickness it offers greater box compression strength than 'B' flute, thus giving slightly better stacking strength for lighter products. Pro Pac distributes packaging materials and packaging machinery across the country. Cover is a thicker classification of paper most commonly used for book covers, measured in points (noted pt.) These days, its not enough to just use boring brown cardboard boxes. A corrugated flute refers to the wavy sheets of paper that are sandwiched in between the cardboard liners in corrugated cardboard boxes. Uline and UPS recommend 200 lb. The glittered corrugated cardboard I attempted to cut was very rigid. Additional layers of liner and corrugation can be applied to up the levels of rigidity and strength. Bulk:Unpackaged goods within a shipping container. 19-0 Revision A: 2017AUG10 . Cover. Telescope Style generally describes a box where the cover extends over at least two-thirds of the depth of the bottom piece, where a Box with Cover indicates a box where the cover extends less than two-thirds of the depth. Also, a rectangle of any of the component layers of containerboard, or of paper or a web of paperboard as it is being unwound from the roll. between paper types and ink before you place an order? Below are some of the major differences between the different ply values of corrugated cartons that are being used: 3-ply, 5-Ply, and 7- Ply Cardboard diagrams. Most people believe a cardboard box and a corrugated cardboard box to be one and the same. In order to provide the best service possible, WestRock has developed roll, sheet and metric conversion calculators to make your job easier. They are frequently used as inner containers for parts, delicate produce or mail pieces. Corrugated boxes are perfect examples of sustainable packaging. Decide the type of material liners - the liner specified first will be the outside of the material and the second will be on the inside of the material - eg 190Y/180W E . GSM is one of the most popular and precise methods of measuring cardboard thickness. Home - StarCorr Sheets. However, this is wrong because they are made from different materials. Linerboard:The flat sheets of paper that comprise the outer surfaces of a sheet of corrugated board. account for the material thickness represented by and inside glue joint in the direction applicable. These boxes are generally made from a single piece of corrugated fiberboard. Please note that these calculations are close estimates. Tubesare scored rectangles, folded to form a multi-sided structure. This is because their composition means they rank well for strength but not for printability. BoxGenie offers several packaging products that you can easily customize online. Each point in the point system represents 1/1000 of an inch. New in - recyclable Custom Coated Sticker Rolls! Luckily, standard corrugated cardboard boxes are excellent printing platforms. Tube:A sheet of combined boards, scored and folded to a multi-sided form with open ends. The AC double-wall corrugated is about 1mm thicker. 2008 2023 Professional Packaging Systems, inc. Packaging Film Square Inch Yield per Pound Chart, Packaging Film Microns to Gauge Conversion Chart, Fraction Decimal Millimeter Conversion Table. Flaps:Extension of the side wall panels that, when sealed, close the remaining openings of a box. Light - 20 pt or 1/42nd of an inch, about the thickness of a cereal box. Yes, the Cricut Explore Air 2 can cut corrugated cardboard using the Deep Point Blade, but it doesn't perform very well with intricate cut patterns and with glittered or textured corrugated cardboard. Generally, larger flute profiles deliver greater vertical compression strength and cushioning. Its dimension is 15 x 12 x 10. Instead, you need to brand your boxes by printing your brand logo, colors, and products on them. Boxes are generally measured from theinside, with the dimensions referring to the opening of anassembledbox. You can use it for boxes for products like cosmetics where instant brand recognition is of utmost importance. Inkjet and LaserJet printers are more than suited to this job. B-Flutes flatter surface area means it consumes less space. Includes the broad classification of materials made of cellulose fibers, primarily wood pulp and recycled paper stock, on board machines. Your paper cannot be more than 4.25 inches high x 6 inches long x 0.016 . or 1/32nd of an inch, about the thickness of a credit card. You can use corrugated board style to determine cardboard thickness. If a corrugated container has a 55 ECT rating, it means that it can withstand a 55 lbs of pressure on the edges of the cardboard. 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