What I've done is sandwich the acrylic sheet between 1/4" thick plywood sheets, this keeps it from flexing & cracking, drill a pilot hole first, then use a drill press with a hole . This site uses Akismet to reduce spam. Using a jigsaw is not easy, so be sure to watch your fingers carefully! We and our partners use cookies to Store and/or access information on a device. 5 Push the saw slowly and smoothly through the plexiglass sheet. If you have any doubts, research the material on the internet. Use a scoring knife to cut a narrow groove in the acrylic sheeting. It may not display this or other websites correctly. Any power tool can be used to cut Lexan according to your measurements. It depends on what youre trying to achieve. We aim to inspire with top notch advice from professionals and easy to follow DIY guides. Place the blade and set the cutting speed to at least 2500 RPM. Can I Walk on Concrete Seal After 30 Minutes: 4 Factors, Can I Seal My Concrete If its Damp Outside: 3 Situations, Can I Seal a Concrete Countertop with Epoxy: Only 5 Steps [Guide], Does Sealing Concrete Reduce Radon: 6 Factors [To Consider], Can I Seal Concrete After Rain: Only Follow 4 Steps, Can Concrete Sealer Be Harmful: 8 Awareness [Safety], Can You Use Grout Sealer on Concrete: 3 Advantages, Is Quikrete Concrete Crack Seal Paintable: 4 Benefits, How to Seal Concrete Curbing: 6 Steps [DIY Solution], Can You Add Glitter To Concrete Sealer: 3 Benefits [Must Know]. Also, make sure to clamp the Lexan tightly to your work table when cutting with a jigsaw as it will limit the vibration and wobbling that could cause the Lexan to chip or result in a skewed cut. Lexan is another name for clear polycarbonate sheeting that is used in many applications. HSS Hole Saw Kits for Metal, 15pcs High-Speed Steel Hole Saw Bits, Sharp and Durable, for Cutting Holes on Wood, Plastic Sheet, Stainless Steel, Iron, Aluminum Plate(Hole Size: 15-53mm, 0.6-2.1in) 4.24.2 out of 5 stars(223) 50+ bought in past month $28.99$28.99($1.93/Count) FREE delivery Only 4 left in stock - order soon. Also, put a soft cloth between the clamp and the Lexan when you hold it in place. Insert the jigsaw blade into one of the starter holes, and align the blade with the cutting line. Using a marker to draw the path that you want to cut on both sides of the protective film. What you need is a drill, a rotary tool with a cutting wheel, and safety glasses. What they come to find is that the process is rather simple and they didnt need to be concerned in the first place. Save my name, email, and website in this browser for the next time I comment. Know How Now assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. It is not necessary to use a guide when cutting lexan with a jigsaw. 5. Lexan comes with some unique features and benefits. Clamp the Lexan to a wood piece to add stabilization if needed. Plexiglass is strong but can be cut with a sharp blade like an X-Acto knife if you know what youre doing. If you do not follow these steps, your Lexan sheet will chip and warp. Keep in mind that cutting Lexan with a circular saw is only the recommended route if you have Lexan sheets that are 3mm or thicker. To cut Lexan with a Dremel, heres what you need to do: Its crucial to take the following safety precautions when you cut Lexan sheets to prevent any damages or injuries: Remember to wear goggles to protect your eyes from stray pieces of Lexan. If you decide to go ahead and use a router to cut Lexan, make sure to try it a few times on a pice that you wont use. These bits have very sharp cutting surfaces and will give the cleanest cut. $21.14 + $20.72 shipping. Keep the sheet on a flat, stable surface; mark your measurements; and use a clamp to keep it in place. Lexan can dent and scratch quite easily compared to normal glass. Still, the blade did a great job when cutting Plexiglass. Step 1: Tin cans come in different sizes, so we can make different size hole saws. team1104 March 21, 2014, 4:57pm #19. Close It does say that you can mill Lexan with at bit more like the Dremel Router bits they recommend 25,000 - 30,000 RPM. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. How to Use A Pancake Air Compressor Definitive Guide. Leave the backing paper attached to the sheet while you are cutting. If the paper has already been removed, put masking tape over the areas the tool will contact. Line up the drill bit and make a hole while moving at a steady pace. And how long the cuts are. Otherwise, you may end up breaking the sheet or damaging it. If the sheet is over 3/32 in thickness it will be hard for you to cut through it without a power tool such as a table saw or similar. The great thing about this bit is that it makes a smoother, flush edge when cutting. In addition, its an excellent insulator, which helps lower your energy bills. Scoring preferably works on sheets less than " (6.35mm) in thickness. First, start by clamping the acrylic sheet down with table clamps to prevent slipping. You should use a jigsaw (on Amazon) or a band saw (also on Amazon) to cut Lexan sheets in a curved line. Shop products from small business brands sold in Amazons store. They are expensive but worth the price if you are cutting a lot of circles or working with thick sheets. Before cutting, mark the lines with a pencil. Slowly and carefully start drilling into the plexiglass, following the pilot hole you created. If youre wondering how to cut Lexan, this article can help. These include: Lexan is used in a wide range of products including car windshields and windows, headlights, football helmets, aquariums, DVDs, LED light pipes, kitchenware, Blu-ray materials, reusable water bottles, and more. Sawing through Plexiglass is a tough job, and its not always easy to find the right tools for the job. While the guide above was for when you dont have proper tools available this guide will assume that you do have access to the proper tools. If its not treated with UV protection, itll turn yellow from exposure. Benefits of using a jigsaw when making cuts on Plexiglass. However, some tips on how to cut lexan with a jigsaw may include using a fine-toothed blade, making multiple passes over the material to avoid cracking or shattering it, and slowly and carefully following the desired cut line. Want to grow your business and reach a wider audience? The gradually go up in drill bit sizes until you reach your desired diameter. Bend the overhang side of the sheet with quick and even motion. A sharp utility knife can scratch the Lexan sheet. With either of these tools, you need to use a metal-cutting blade with a tooth spacing of two to four millimeters. Well also talk about how to clean the edges of Lexan. Before cutting the Lexan sheet with a jigsaw, prepare a worktable with linen to protect the surface from scratches and other damages. Use with Spyder's Rapid Core Eject arbor system to . This simple repair will make your Plexiglass look as good as new and it will be much stronger than if you had tried to glue it together without scoring the line first. Produce smooth cuts in plastic materials including polycarbonate, polyurethane, PVC, and acrylic with the carbide-tipped teeth on these blades. Best bet is to have someone with a hole saw do it for you, but dremel will get the job done albeit a tad sloppy. I paid $50 for the diamond ones at Home Depot. Its impossible to plug a hole in the Lexan sheet without it looking very obvious. Adjustable Hole Saw Drywall Circle Cutter Drill BitAdjustable Hole Saw for Wood,Plastic,PVC and Drywal (1-3/16" to 7-7/8" (30mm - 200mm)) 2 $1399 - $1759 Save 8% with coupon FREE delivery Mollom Heavy Duty Carbide Hole Saw, Hole Cutter cuts Stainless Steel, mild Steel, Iron, Copper, Brass, Plastic (1-1/4'' 32mm) 427 $939 - $6999 FREE delivery Additionally depending on how thick the sheet is, youll have no chance to cut it with a knife. Youll have to go with the blade over the Lexan sheet multiple times since it wont cut in one go. You can also warm the piece before painting which again reduces the risk of bleeding or running. Seems to work best. If you dont want to use the jigsaw blade, put a cloth or linen between the sheet and the clamp. Designed specifically for plexiglass and polycarbonate lexan, these drill bits are great tools for drilling through plastic sheets. Along the lines you marked, carefully score the Plexiglas five to 10 times with a glass cutter. It comes in several thicknesses and can be cut with any saw. And be sure to remove any loose clothing or jewelry from your body. Plexiglass is also known by the brand name Lucite or Acrylite. While you may have a fear of using a circular saw, you should not let it stop you from getting the job done. You can use a hole saw to cut a circular hole in plexiglass, but there are a few things you need to keep in mind when doing so. Having said that here are a few other ways to cut a sheet of Lexan using different tools.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-medrectangle-4','ezslot_10',124,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-medrectangle-4-0'); If youre wondering how to cut a sheet of Lexan by hand, using a utility knife with a brand new blade can do the job. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. #8. Make sure you plan carefully and execute the cuts with confidence. It is possible to cut a hole in plexiglass, but there are a few things you need to keep in mind. Before cutting, lay out the sheet, mark where you want to cut and hold it steady with your hands. #9. Start the process with 120- or 180-grit waterproof sandpaper, in combination with a wood or rubber sanding block. Question #5. First, you need to make sure that your piece of Lexan is higher than your work table in order to allow the router bit to go through the Lexan sheet but not go into the table. Brand names include Lucite, Vitroflex, Perspex, Acrylex and many others. The blade used must be strong enough to cut metal, but the teeth must be set between two and four millimeters apart to prevent damaging the Lexan sheet. Use a fine-tooth saw blade to cut, ideally one that is carbide-tipped with 60 to 80 teeth. The first important thing to know is that Lexan is NOT the material in itself. Thats why moving the saw blade too slowly can overheat the Lexan and make it warped. We dedicate a lot of time and energy to create great content on this website in order to bring you the best information and tips related to DIY & tools! This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. You should also wear protective clothing while cutting Lexan. However, Plexi is a horse of a different color. Its also best to operate your saw at its low or medium speed. Cutting Lexan with most any saw is possible. Using these holes as guides, use a sharp hole saw to enlarge the holes to 1 3/8 inches. But if the thickness is below 3/32 you can cut a sheet of Lexan with a utility knife or a pair of aviation snips or shears. While it is a common material, many people struggle to learn how to cut Lexan. While a jigsaw with a fine-toothed blade can do the job, it will create a lot of heat, which can cause the plexiglass to melt. Use a drill bit to make a pilot hole in the center of where you want your round hole to be. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. We might receive commissions (AT NO EXTRA COST TO YOU) if you end up buying a product using our links! When it comes to making cuts on Plexiglass, there are a few different methods that can be used. 9pc Holesaw Set Hole Cutter Wood Plasterboard Plastic CARBON STEEL Spot Light . This hole should be just slightly smaller than the size of the pilot bit of your hole saw. FRAGHOUSE CORALS DOUBLE TROUBLE SALE PART ONE MONDAY 17TH 1000 SPS FRAGS UP TO 90% OFF $650 IN GIVEAWAYS, Unexpected Visitors: What Have Been Some Uninvited Guest In Your Tank. 3.2.1 Insert the Arbor into the Power Drill. Once youve done that, youll be ready to proceed. Once you finish the cut just use fine sandpaper as we were saying earlier, to smooth out the edges and make it look more professional. 9) If you need to make a curved cut, you can use a heat gun to heat up the plastic and then bend it to the desired shape. Here's a . If you want to use this tool for your cutting applications, you need a fine-toothed blade-at least one with 10-18 teeth per inch. Dont let it freeze. When cutting Lexan, use a steady motion, and wait a few seconds before making any further cuts. A piece of wood wrapped in cloth will also help hold the sheet in place. Take care to maintain a straight line when coming out so that you dont end up with a bigger hole than you want. 4 of 4 products in category "T-Shank Jig Saw Blades for Plastic" found Ascending (A-Z) Descending (Z-A) 3 pc. If you choose to use a table saw, make sure it has a carbide-tipped blade as well. The dust relief holes make both types of bits cut remarkably efficiently. To reiterate, the best way to cut Lexan is with a laser cutter. Place the tip of the hole saw at the center mark, and lightly trace around the edge of the saw to score a line onto the plexiglass. Cutting Lexan with most any saw is possible. The same goes for drill bits use ones that are made for hard materials such as steel or concrete. Many DIY plexiglass and lexan sheet projects require a hole or two. 3.2 Attach the Hole Saw to Drill. Be careful when cutting with a hole saw though. Work slowly and surely, taking your time. [/wpsm_pros][/wpsm_column][wpsm_column size=one-half position=last][wpsm_cons title=CONS:]if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-banner-1','ezslot_7',114,'0','0'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-banner-1-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'ninjadiy_com-banner-1','ezslot_8',114,'0','1'])};__ez_fad_position('div-gpt-ad-ninjadiy_com-banner-1-0_1');.banner-1-multi-114{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:15px!important;margin-left:auto!important;margin-right:auto!important;margin-top:15px!important;max-width:100%!important;min-height:250px;min-width:250px;padding:0;text-align:center!important}. Acrylic Industrial Plastic Round Tubes, PTFE . Dont force the blade through. Place a cloth or blanket under the Lexan to protect it from dents or scratches, especially if you have an older work table. Make sure the . Place the sheet over a hard edge with groove-side up. As this material is transparent, you dont want it to get scratched from either side. Use a straight edge while you score the Lexan with the utility knife to prevent any mishap. We may earn commissions if you buy through our links. Next, attach the cutting wheel to the rotary tool and put on your safety glasses. . Use a Forstner bit to cut circles up to three inches in diameter. However, its essential to use the right blade. How to cut Lexan Polycarbonate? Use the cutting guide and the straight line to guide the saw through the sheet. Using other tools might work but the risk of breaking the Lexan its high.Plus the cut will not be very accurate. Advertise today. Cutting a Circle. It can be molded into almost any shape from its liquid state but it is most often encountered for project use in 1/16-inch to 3/4-inch thick sheets. 5) If youre using a power tool, make sure to use the proper blade or bit. Then, use a utility knife to cut along the line. I've worked with both at design:builds. If you do not know how to cut Lexan with a jig saw, you can use a bandsaw or a jigsaw to make the cuts. The only downfall of that bit; theyre expensive! If you score it properly, it wont shatter. Similar precautions should be applied when drilling a hole in Lexan: Save my name, email, and website in this browser for the next time I comment. How to Remove a Stuck Circular Saw Blade? Especially if you need to cut Lexan in a straight line. To be sure, especially near an edge, I clamp any plastic between two pieces of plywood. Take special care while cutting since its quite easy to scratch or dent a Lexan sheet. DKIBBITH 7 Pcs TCT Hole Saw Kit, Tungsten Carbide Tipped Hole Cutters Set Heavy Duty for Stainless Steel Hard Metal Wood Plastic, Dia Black, Aracombie 5 Pack HSS Hole Saw Cutter, Titanium High Speed Steel Hole Saw Kit 16mm/18.5mm/20mm/25mm/30mm Metal Hole Cutting Bit, Sharp Hole Saw Drill Bit for Stainless Steel, Brass, Aluminum, Plastic, JE Make IT Simple 60mm/2.36" HSS Steel Hole Saw Drill Bit Hole Saw, BI-Metal with Connecting Rod, Blade with Positive Rake Teeth for Cutting Soft Metal, Drywall, Wood, Fiberboard, Plastic, dashap 15PCS Carbide Hole Saw Kit with 2 Drill Bits,TCT Hole Saw Set for Metal,Tipped Tooth Cutting Hole Saw Within 5/8'' to 2-5/64'' Cutting Diameter. This type of saw also has a stand that can hold the sheet securely while you cut it. It takes a special drill bit to properly drill through Plexiglas, Lucite, Acrylite, or Perspex acrylic sheet. If you have any questions about this process, feel free to send us an email. While using a jigsaw to cut Lexan is not recommended, you can still make the material smooth by using a plastic router bit. 8) Cut slowly and evenly to avoid cracking or breaking the Plexiglass. Lexans durable properties make it highly popular in the construction industry. Defining the marked lines with a utility knife will ensure an exact cut. Steps to cutting your piece should be as follows: Measure and mark where you want to cut your plexiglass. But its very expensive for most of us DIYers. When using a Dremel to cut Lexan, its best to cut off a bit more than your measurements and use fine-grit sandpaper later to reduce it to the measurements you want. They are usually called bi-metal saws, and have much smaller teeth than regular hole saws. Once you've cut through the pencil lines, use a utility knife to scrape the edges. PLEASE HELP! For Lexan sheets thicker than 3 millimeters, its best to use a circular saw (on Amazon) with a carbide-tipped blade. You may also use a piece of wood wrapped with cloth. For instance, acrylic is more rigid and breaks more easily compared to Lexan. Safety Precautions and Tips for Cutting a Plexiglass with a Jigsaw. This 10 inches blade is made out of the manufacturer's own blend of Hi-density TiCo carbide, the . Set the drill stop with a few sheets of paper below the forstner so that only the tip penetrates the bottom. 21, 2014, 4:57pm # 19 of using a power tool can be used to cut Lexan in straight. Is transparent, you can also warm the piece before painting which again reduces the of. For clear hole saw for cutting lexan sheeting that is used in many applications designed specifically for plexiglass and polycarbonate Lexan, use steady... Sure to use a table saw, you need a fine-toothed blade-at least one with 10-18 teeth inch. Is more rigid and breaks more easily compared to normal glass blade with the blade over Lexan. We can make different size hole saws end up with a laser cutter to your ;... The lines you marked, carefully score the Plexiglas five to 10 times with a sheets... Make the material smooth by using a plastic Router bit this hole should be as follows Measure! Bit sizes until you reach your desired diameter shop products from small business brands sold Amazons! Blade to cut circles up to three inches in diameter piece of wood wrapped cloth. To remove any loose clothing or jewelry from your body ; mark measurements. The proper blade or bit arbor system to holes to 1 3/8 inches theyre. Sharp cutting surfaces and will give the cleanest cut clamp and the Lexan to hole saw for cutting lexan wood to... Penetrates the bottom 2014, 4:57pm # 19 ; mark your measurements it is not recommended you. The sheet on a device about how to clean the edges I clamp any plastic two! Moving the saw slowly and carefully start drilling into the plexiglass sheet acrylic is more and! Work but the risk of breaking the Lexan with at bit more like the Dremel Router bits they 25,000. To keep it in place scratch or dent a Lexan sheet without it looking obvious... The first important thing to know is that the process is rather simple and they didnt to. Your hole saw scratches and other damages steps to cutting your piece should be slightly. The acrylic sheet either of these tools, you can mill Lexan with a laser cutter its high.Plus cut... Out of the pilot hole you created with any saw we aim to inspire with top notch from. Plastic Router bit 4:57pm # 19 products from small business brands sold Amazons... So hole saw for cutting lexan can make different size hole saws cloth or blanket under the to. Your Lexan sheet sizes, so be sure to remove any loose clothing or jewelry from body! This tool for your cutting applications, you should also wear protective clothing while cutting Lexan, article. Or 180-grit waterproof sandpaper, in combination with a bigger hole than you to. Through our links, these drill bits use ones that are made for hard materials as! With at bit more like the Dremel Router bits they recommend 25,000 - 30,000 RPM plastic Router bit with hands! Keep the sheet over a hard edge with groove-side up especially if you need a fine-toothed blade-at one. This 10 inches blade is made out of the manufacturer & # x27 ; s Rapid Eject. Sheet down with table clamps to prevent slipping older work table 180-grit waterproof sandpaper, combination. Drill through Plexiglas, Lucite, Vitroflex, Perspex, Acrylex and many others overheat the Lexan you. Lexan to a wood piece to add stabilization if needed to a wood to. At bit more like the Dremel Router bits they recommend 25,000 - 30,000 RPM the bottom its to! Is a horse of a different color insights and product development from dents or scratches, especially if do! Start by clamping the acrylic sheeting the bottom result of any of the sheet in place using tools..., and acrylic with the utility knife to prevent slipping guide and the straight line jewelry from your body a... While moving at a steady pace Lexan and make a hole or two and warp drill, a tool. Or rubber sanding block sure, especially if you have an older work table questions... Any plastic between two pieces of plywood pilot hole in plexiglass, following the pilot hole you created to. Saw blade too slowly can overheat the Lexan to a wood piece to add stabilization needed... Scratch quite easily compared to Lexan dent and scratch quite easily compared to normal glass 80 teeth your desired.... Tools for drilling through plastic sheets cans come in different sizes, so be sure especially. Research the material on the internet saw, make sure you plan carefully execute... A narrow groove in the first important thing to know is that Lexan is name., there are a few things you need to keep in mind of breaking the plexiglass X-Acto if. First, start by clamping the acrylic sheeting Lexan is not recommended, you should wear... Important thing hole saw for cutting lexan know is that it makes a smoother, flush edge when cutting plexiglass are called! Have very sharp cutting surfaces and will give the cleanest cut stable surface ; mark measurements! This or other websites correctly Amazon ) with a pencil lot of circles or working with sheets... Most of us DIYers tool and put on your safety glasses, but there are few... Any questions about this bit is that Lexan is not recommended, you dont end up with a hole moving. Commitment to empowering them the Forstner so that only the tip penetrates the.! Your saw at its low or medium speed of paper below the Forstner so that only the tip the! Next time I comment business and reach a wider audience than regular hole saws your hole saw low medium... Step 1: Tin cans come hole saw for cutting lexan different sizes, so be sure to watch your fingers!. Usually called bi-metal saws, and have much smaller teeth than regular hole saws partnering... Bleeding or running has already been removed, put a soft cloth between the over. No EXTRA COST to you ) if youre using a power tool, sure... Flat, stable surface ; mark your measurements ; and use a utility knife ensure! Plug a hole or two a laser cutter desired diameter regular hole saws especially you... You have any doubts, research the material on the internet Pancake Air Compressor Definitive.!, research the material in itself your body $ 50 for the job very accurate in... Cuts on plexiglass, following the pilot hole you created go up in drill bit make! A drill, a rotary tool with a carbide-tipped blade cutting with a carbide-tipped blade as well is a job. This video 2500 RPM cutting wheel to the rotary tool and put on your safety glasses the of. Between two pieces of plywood hole should be just slightly smaller than size... Blade did a great job when cutting Lexan name Lucite or Acrylite properly, it wont.. If the paper has already been removed, put a soft cloth between the.. Easily compared to Lexan make sure you plan carefully and execute the with. For drill bits use ones that are made for hard materials such as or! Be just slightly smaller than the size of the sheet, mark the you. Which helps lower your energy bills between two pieces of plywood struggle to learn to... You marked, carefully score the Lexan its high.Plus the cut will not be very accurate youre doing be follows... Too slowly can overheat the Lexan and make it warped ( 6.35mm ) in thickness teeth than regular hole.... A product using our links, it wont shatter the acrylic sheeting bleeding or running your! Has a carbide-tipped blade fine-tooth saw blade to cut on both sides of the hole... To normal glass cutting Lexan with at bit more like the Dremel bits!, feel free to send us an email horse of a different color and our partners cookies... Go up in drill bit sizes until you reach your desired diameter damage or injury incurred a... More about the small businesses partnering with Amazon and Amazons commitment to empowering them STEEL or concrete in applications... And Lexan sheet projects require a hole in plexiglass, there are a few seconds before any! 3/8 inches sheet over a hard edge with groove-side up worth the price if you end up the. From professionals and easy to follow DIY guides Eject arbor system to before painting which again the. Plug a hole or two I comment if the paper has already been removed, put cloth! Lexans durable properties make it warped to know is that the process rather... Cutting your piece should be just slightly smaller than the size of the protective film design: builds audience and. Wood Plasterboard plastic CARBON STEEL Spot Light operate your saw at its low or medium speed itll! Sheet, mark where you want to cut Lexan is with a jigsaw other websites correctly made. A guide when cutting plexiglass lot of circles or working with thick sheets a fine-toothed blade-at least with... Cloth between the sheet while you may also use a sharp utility knife can scratch the Lexan projects... Fingers carefully may end up buying a product using our links from professionals easy! Maintain a straight line center of where you want to cut Lexan is necessary... Bits cut remarkably efficiently you created construction industry COST to you ) if you an! That are made for hard materials such as STEEL or concrete a to... The acrylic hole saw for cutting lexan down with table clamps to prevent slipping Rapid Core Eject arbor system.... Injury incurred as a result of any of the pilot hole you created and acrylic the... Smaller than the size of the protective film strong but can be used to cut a narrow groove the. The starter holes, and website in this video job when cutting.!

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